hebei feixiang roll forming machinery co,ltd;
hebei feixiang roll forming machinery co,ltd
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Hot sail Storage rack shelves pillar cold roll forming machine for Shopping Market
Production Process
Decoiling→punching→feeding→forming→length measuring→hydraulic cutting→product
Components of the whole line
| No. | Item | Unit | Qty |
| 1. | Manual decoiler | set | 1 |
| 2. | Punching machine | set | 1 |
| 3. | Main forming machine | set | 1 |
| 4. | PLC Control box | set | 1 |
| 5. | Hydraulic pump | set | 1 |
| 6. | Cutting system | pcs | 1 |
| 7. | Output table | pcs | 1 |
Technical Parameters
Suitable material: color steel plate, galvanized steel or aluminum
Thickness: Based on customer’s request
Feeding width: three sizes
Forming speed:5-8m/min
Profile Drawing
Detailed description of every parts
a.Manual decoiler:
(1).Material coil inner diameter: 450mm-550mm
(2).Max coil Width:550mm
(3).Carrying capacity: 5T
b. Punching machine
a. Separate punching machine ,press power 63T
b. Punching speed can be adjusted,1.5kw servo motor to feed the material automatic
c. Up 3 down 4 rollers for leveling and feeding
d. With one set of punching mold. mold material Cr12.
e. With sample control box, touch screen, operate language English.
f. Motor power:5.5kw.
c. Main forming machine
(1)Main frame material:350# steel, the yield strength is 235Mpa. The main frame of machine is welded separately and the outside wall is connected by screw after being shot blasted on
the surface. there are two purpose of being shot blasted: one, derusting. Two surface strengthening.
(2)Number of forming steps:16 steps, Roller fixer: Middle plate welded
(3)Roller material:Cr15 steel with quenching, The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensure long life of forming rollers
Shaft material:45#steel ,Diameter:80mm, Shafts of rollers are tooled by grinding machine for two times to ensure time forever, forming different width of sheet by change spacers.
(4)Transmission style: chain, 1.5 inch , Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically
(5)Voltage:380v50hz3p or as your request
(6)Main motor power:15kw
(7)Thickness of Middle plate:20mm
d. PLC control box
(1)Brand: Delta
(2)Frequency transformer: Delta
(3)Reducer: Chinese famous brand
(4)5.7inch touch operate screen
(5) The electric parts and its brand can make according to your request
(6)Size :about 80*60*45mm
e. Cutting system
(1) Adopts post cutting, advanced hydraulic drive, automatic cutting after forming, no
distorting or wasting, high level safety factor.
(2)Cutting mold:Cr12 with heat treated .
(3) Cutting length tolerance ±1mm. The power of cutting is provided by hydraulic station
(4) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder.
f. Hydraulic pump
(1)1 set ,with power 5.5kw
(2)Include a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes(It supplies the power for the hydraulic cutter). And two sets of electromagnetism valves
g. Simple run out table
(1)1 pieces, welded by 60*40mm square steel pipe, size 3 meters
(3)The height can be adjusted, we can also design as your special request
Notes:
(1)Date of delivery: Within 40 working days after receipt of the deposit
(2)Warranty period: 1 year, life–long provides the technical guidance
(3)Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD100/person/day for salary.
(4) Need one technicians
(5) Training time: one week (contains the time of installation and adjustment)
(6)We provide Spare part for machine: Easy damaged parts: conk 2pcs, fuse-link 4pcs ,Rubber mat 1pcs, Bolt spanner 1pcs
